Robotic automated welding Solution

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Robotic Automated Welding solution For Trailer Chassis

Introduction to Robotic Welding Automation

In the ever-evolving world of manufacturing, robotic automation has emerged as a vital solution, especially in complex processes like trailer chassis welding. This innovative automated welding solution utilizes a set of robotic welding workstations specifically designed to enhance productivity and ensure superior quality in welding operations.

Components of the Robotic Welding Workstation

The primary equipment in these robotic welding workstations typically includes four Fanuc M-10ID/8L welding robots. These advanced robots are supported by a comprehensive array of components such as a truss walking mechanism, a welding position changer, and multiple welding power supplies. Additional features include several wire feeding mechanisms, cleaning gun cutting mechanisms, and sophisticated anti-collision sensors.

Advantages of Robotic Welding Technology

The integration of the Magmet high-speed full digital control Artsen Plus500PR as the welding power source represents a significant innovation in robotic automation. This technology is characterized by its advanced smooth short circuit transition and short arc pulse capabilities, which improve arc length and enhance directivity. As a result, the system boasts higher traveling speeds and lower heat input, effectively reducing workpiece deformation while ensuring high-quality welds. Furthermore, the low spatter output leads to aesthetically pleasing weld formations, making robotic automation a game-changer in the industry.

That is one of the robotic automated welding solutions we have done for our customers , has been working efficiently for five years , robust also

Discover Our Expertise In Automated welding solution

We offer a range of exceptional services designed to shape your vision and create unique experiences that stand out.

Application Engineering

Experienced application engineers evaluate each project. Based on their extensive process expertise, they evaluate each application, and then the concept and quote the best robotic system to meet each customer’s automation needs

Projects Management

A Project Manager is assigned to every project. The Project Manager coordinates all details of a project to ensure that all needs and resources are balanced to meet the customer’s schedule, delivery, and budget requirements. Our goal is always total customer satisfaction.

Mechanical Engineering

WE have Mechanical Engineers who are responsible for designing, building, and implementing all of the mechanical functions related to a system. This includes overall layout, pneumatics, grippers, process equipment (excluding vision), and the mechanical aspects of safety

Controls Engineering

Our Controls Engineers are responsible for all aspects of integration from a software standpoint. They integrate the robot systems with PCs or PLCs, line controllers, etc. and design custom Human Machine Interfaces (HMIs).

Electrical
Engineering

Our Electrical Engineers are responsible for systems integration from an electrical hardware design standpoint. This includes all electrical functions, electrical design, layouts, cable routing and others

Tooling Engineering

We have a dedicated in-house tooling group within our Automation Group that provides custom part-holding fixtures as well as end-of-arm tooling. This capability allows customers to deal with us as a single source for their custom robotic systems and fixtures/tooling and other tailed tools

Tailed Machine Engineering

Whatever your needs, wherever you are in the world, we are happy to help assist you with your manufacturing requirements and deliver a bespoke Machine products that fits your exact requirements

Machining &Fabrication Center

Digital Solutions Engineering

We Experts in the digital Engineering such as 3D Simulations and Digital Twins, Digital Process Verification, Virtual Operator & Maintenance Training, Logic Verification and Virtual Commissioning, 3D Cable Layouts et

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Robotic automated welding Solution