Laser Tube Cutting Maachine
HTLT-12035GA

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Laser Tube Cutting Machine -HTLT-12035GA

Introduction to the Laser tube Cutting Machine HTLT-12035GA

The HTLT-12035GA laser tube cutting machine, part of the HTG laser cutting machine tube- series, is designed for heavy-duty applications. This robust machine offers versatility in processing various metal tubes, capable of handling diameters from 16mm up to 350mm.

Features and Applications

This laser tube cutting machine is capable of cutting an array of tube shapes including square, round, rectangular, oval, flat oval, channel steels, H steel, and angle iron. It finds extensive applications across multiple industries such as new energy, heavy machinery, construction steel, automobile manufacturing, and steel structures. The Laser cutting machine tube HTLT-12035GA is engineered for efficiency, equipped with a triple chucks design that incorporates full-stroke pneumatic chucks and cast servo-followers, significantly enhancing the ease of use.

Advanced Technology for Precision Cutting

One of the standout features of the HTLT-12035GA laser tube cutting machine is the Ospri autofocus laser cutting head. This innovative design ensures high-quality laser cuts on metal pipes by maintaining consistent cutting height through capacitive sensors. Moreover, the software adapts the focusing lens automatically for various cutting and drilling requirements. The three-chuck real zero tailing cutting technology maximizes the load-bearing capacity for single tubes, allowing for ultra-long tube cutting without tailing waste, thus optimizing material utilization and cost-effectiveness.

Unleash the Power

Advanted Features For The Laser Tube Cutting Machine

Triple Chuck Design

Triple chuck design with zero tailing and greatly improved that greatly enhances the efficiency of the laser tube cutting

High Performance Pneumatic Chucks

This is a flexible section where you can share anything you want. It could be details or some information about feature two.

Cast Servo Follower

Cast Servo-followers for good dynamic performance and load-bearing

Heavy Duty loading Device

Heavy Duty Loading Device with 15s Procison Loading

Specification of the Laser Tube Cutting Machine

The laser cutting machine tube, when combined with a fully automated loading and unloading system, can effectively perform pipe cutting using the laser pipe cutting machine

Item	Specification
Performance Specification
Max Tube/Profile Cutting Length	12300mm
Cutting Capacity of Round Tube	Φ20-Φ350mm
X/Y-axis Positioning Accuracy	±0.05/1000mm
Repeated Positoning Accuracy	±0.03/1000mm
Max Accelerated Speed	1.0 G
Max Chuck Rotary Speed	85 rpm/min
Tailing	≥ 0mm
X-Axis Travel	800mm
X-Axis Max Moving Speed	120m/min
Y-Axis Travel	13400 mm
Y-Axis Max Moving Speed	120m/min
Z-Axis Travel	400 mm
Z-Axis Max Moving Speed	80 m/min
Mechanical Specification
Control System	FSCUT 5000A Ethercat control system
HMI Pattern	Super Touch Screen
Cutting Software	FSCUT TubePro 3D Cutting Software
Laser Source	MAX Laser Source- 12000W
Laser Cutting Head	OSPRI or BOCI Laser Head
Cooling System	Hanli Water Chiller
Servos and Motor	China Inovance Ethercat Servo Motors
Reducer	Nidec ( shimpoo Reducer from Japan )
Transmission System	YYC Rack and Pin, HIWIN Guide Rails
Bed Body	Heavy strong steel tube welded machine bed. All machine mounting groove and screw hole are milled by our Italy high precision GOLGAR milling center. This ensures the accuracy of our laser tube cutting machine.
Pipe Support System	Servo Floating Follow-up support & Platform servo support (Controlled by Innovance servo motor & air cylinder)
Pipe Chuck Pattern	Automatic Triple Pneumatic 350 Chucks
No.of Pipe Chuck	3x350mm
Electronic Parts	Schneide /Omron and Igus Cable
Hydraulic Parts	SMC/ AirTec Brand
Electric Control Cabinet	Independent
Smoke Dust Removal System	Eifficient exhaust System with 3KW Air Fan
Lubricated System	Automatic
Bevel Cutting	Optional
Power Supply	380V, 50HZ±10%
Auxiliary Gas	Compressed air, Oxygen, Nitrogen
Loading System	12mm Semi Automatic Loading Device (can be tailed )
Unloading System	12m Semi Automatic Unloading Device (can be tailed )
Valves	O2 Proportional Valve & N2 Proportional Valve
AC System	An Air Conditioner for Electric Cabinet

The Main Parts of the laser tube cutting machine

01.

China Raytool cutting laser head

The Cutting Head ‘s acceleration is improved through lightweight design. The traditional air cooling method for the nozzle is eliminated, and instead a smooth high-speed airflow design, lens optical shaping, and a domestic first nozzle water cooling structure are used to enhance stability, surface quality, and efficiency in cutting steel plate
Ospri Bevel cutting laser head -+45 bevel cutting head can be choiced

laser cutting head of the laser cutting tube

Bevel laser cutting head of the laser tube cutting machine

02.

12000W MAX Laser source

The MAX MFSC series single-mode continuous fiber laser features a modular design, ensuring high integration, maintenance-free operation, and exceptional reliability. The laser power can be continuously adjusted to provide superior beam quality and stability. This laser source is perfectly suited for applications such as precise cutting and welding. It utilizes an optical fiber with QBH head output

World Famous Top Brand in laser tube cutting technology.
Higher Photoelectric Conversion Rate.
Outstanding Light Beam, enhancing the precision of a laser tube cutting machine.
Higher Energy Density for improved laser cutting.
Free Maintenance and Longest Life for a laser tube cutting machine.

03.

Patented full stroke pneumatic chuck (front)

1. Square hole design, stronger passing ability;
2. The clamping range of full stroke, without manual adjustment;
3 With an eight-cylinder structure, the clamping force is twice that of ordinary chucks;
4 The highest level of dust proof, stronger stability.
5 It can effectively clamp various shapes of profiles, such as:square, round, rectangular, oval, channel steel, H steel, angle steel etc..

Rear Chuck system of the laser cutting machine

04.

Full stroke pneumatic rear chuck

1. With buffering, never damage tubes.
2. High rotating speed 85 r/min.
3. Clamp max.350mm different types of tubes.
4. Automatic centering and quick response.
5. We will provide two sets of chuck jaws. One set is for common tubes. Another is for H beam, channel steel, angle steel

03.

Servo Floating Follow-up support

1. Always following tubes up and down during cutting.
2. No manual adjustment required, the pipe can be self-centered
3. Adjust the position automatically according to different pipe shapes, the lift is more stable and powerful, ensuring higher cutting precision.
4. The heavier pipes can be lifted and supported perfectly
5. Even square , rectangle pipe , Angle, channel steel, C beam steel, special shaped pipe can be lifted and supported perfectly.

Plaform Servo Support system of the laser tube cutting machine

04.

Platform servo support

Manufacturing Company’s unwavering commitment to quality assurance and rigorous testing sets us apart as industry leaders. With state-of-the-art facilities and a team of skilled professionals, we ensure that every product undergoes extensive testing to meet the highest quality standards. Our comprehensive quality control processes guarantee that our customers receive superior, reliable, and defect-free products. From material sourcing to final inspections, we leave no stone unturned in delivering excellence and exceeding customer expectations. .

03.

Fscut 5000A Ethercat Control Sysem of the laser tube cutting machine

1. Automatic centering: During the processing process, the Z-axis information is collected in real time to obtain the deviation value between the pipe center and the chuck rotation center. Real-time compensation for the graphics to be cut to achieve high-precision processing.
2. Cutting of special-shaped steel: support the cutting of round pipes, square pipes, I-beams, channel steels, angle steels, elliptical pipes, waist-shaped pipes, and polygonal pipes, and can also perform automatic centering for these pipes.
3.Seven-axis material pulling: support three-chuck seven-axis machine. Zero
tailing processing can be achieved through two movable chucks and one fixed chuck.
4. Corner process: Introduce the tube corner process, and set a set of reasonable corner air pressure, peak power, duty cycle, etc. through debugging to make the cutting at the corner of the pipe faster and more perfect.
5. Ultra High Power Cutting.

Fscut tube nesting System of laser cutting tube

04.

Fscut TubesT Nesting Sysem

1.Nesting: TubesT supports single-part or multi-part nesting, saving material as much as possible.
2. Special co-edge: TubesT can perform coedge processing on parts after weld seam compensation, and can also perform island coedge processing on the same part or different parts to achieve fine coedge, reduce cutting times as much as possible, and save time and money.
3. Quick import: TubesT can automatically identify the stretching direction of IGS files, and can batch import IGS files of various cross-sections at one time.
4. Automatic Sorting: All pipes (including special-shaped pipes) can realize automatic sorting of air-moving paths; for common rectangular pipes and round pipes, two automatic sorting strategies are provided: sorting by plane and sorting by circle to achieve a more reasonable processing path.

03.

Hanli Water Chiller of laser cutting tube

1. Unique physical design creates compact structure and reliable performance.

2. All components are well-known brands at home and abroad,there by ensuring quality, safety andreliability.

3. Fully automatic control system, easier to operate..

03.

Strong Steel Tube Welded Machine Bed

1. Welded with high-quality raw materials, it undergoes
stress relief annealing for rough machining, secondary vibration aging treatment, and precision machining on a large gantry milling machine.
2. Ensure that the guide rail surface and rack surface are processed and formed at one time to ensure accuracy.
3. These design and processing methods ensure that the machine tool has excellent shock resistance, high rigidity and stability, good toughness, light weight, corrosion resistance, oxidation resistance, and high processing speed.

04.

Inovance Ethercat Servo Motors

1. Much More Stable, Reliable and Durable

2. Well suitable for global and harsh service conditions

3. Easy operation and very long life cycle

03.

Taiwan HIWIN Linear Rail

1. German high quality steel, cryogenic treatment,
withautomatic centering ability.

2. Higher positioning accuracy and reproducibility, can
maintain high accuracy fora longtime.

l Easier to assemble and interchangeable