jBS series Billet Cutting Saw
Our Billet Cutting Saw delivers exceptional performance in metal cutting. It is designed as a high-precision circular saw machine that handles steel billets, bars, pipes, and rods with ease.
This cold-cutting solution ensures clean cuts and consistent quality, making it a trusted choice in the metallurgical industry and steel pipe production.
The machine features a horizontal cutting method combined with carbide circular saw blades. This guarantees smooth and accurate cuts.
Its concrete body absorbs vibration and resists deformation, providing long-term stability. At the same time, double horizontal guideways enhance cutting precision and operational safety.
Power comes from a variable frequency motor and belt gear transmission, ensuring reliable performance and energy efficiency. A Siemens control system adds advanced functionality. It makes operation simple while maintaining high productivity. As a result, manufacturers benefit from faster production cycles and reduced costs.
Beyond billet cutting, this circular saw machine also works as a bar cutting machine and pipe cutting machine. It adapts to multiple applications. This offers a cost-effective solution for high-volume metal processing. Whether cutting billets, bars, or pipes, the Billet Cutting Saw delivers accuracy, durability, and efficiency for modern production lines.
Main Features of the Billet Cutting Saw
billet Cutting Saw Box
The Billet Cutting Saw is a high performance circular saw machine designed for accurate and efficient metal cutting. It handles steel billets, bars, pipes, and rods with ease, making it an essential cold cutting tool for modern manufacturing. This equipment is widely used in the metallurgical industry and steel pipe production.
The machine adopts a horizontal cutting method with carbide circular saw blades, ensuring smooth and precise cuts. Its robust concrete structure absorbs vibration and resists deformation, while double horizontal guideways enhance cutting stability and accuracy.
Powered by a variable frequency motor and belt gear transmission, the Billet Cutting Saw delivers consistent performance and energy efficiency. A Siemens control system ensures easy operation and high productivity. As a result, manufacturers achieve faster production cycles and reduced costs.
Beyond billet cutting, this circular saw machine also serves as a bar cutting machine and pipe cutting machine, offering a versatile solution for multiple metal-cutting applications. Whether you need to process billets, bars, or pipes, our Billet Cutting Saw provides reliability, precision, and efficiency for high-volume production.
Guide Mechanism
The guide mechanism combines a carriage, preloaded roller linear guides, and an auxiliary pressure unit to ensure smooth cutting under heavy loads. The roller guides provide high rigidity and accurate linear motion. The auxiliary unit, with a hydraulic cylinder and wedge block, applies pressure during cutting and retracts during idle to reduce stress and save energy.
Its optimized design aligns the auxiliary rail with the largest saw blade for efficient force transfer and protection. This structure delivers high accuracy, reduces wear, and extends service life. Automatic unloading further lowers energy use and maintenance needs.
Bed Base of The Sawing Machine
The billet cutting saw features a robust machine bed engineered for maximum stability and precision. Thick welded steel plates and internal rib reinforcements form a closed-box structure, delivering exceptional strength. High-strength concrete fills the interior to improve rigidity and vibration damping, ensuring consistent cutting accuracy.
Thermal or vibratory stress relief eliminates residual welding stress, guaranteeing long-term dimensional stability. Two high-precision linear guideways are mounted on accurately machined surfaces, providing smooth, precise motion for the saw head with superior load capacity and operational reliability.
This advanced design enhances performance for billet cutting saws, bar cutting machines, circular saw systems, and pipe cutting machines.
Saw Blade Guide/Shock Absorption
The billet cutting saw integrates three guiding and damping units on both sides of the saw blade to ensure precise and stable cutting. These units effectively suppress vibration during blade entry and exit, maintaining smooth operation and reducing cutting errors. They also prevent bending vibrations caused by high-speed rotation, improving accuracy and extending blade life.
Friction pads serve as lining materials, delivering flexible support and superior energy absorption. Their excellent damping characteristics provide efficient dynamic stability control, ensuring consistent performance for billet cutting saws, bar cutting machines, circular saw systems, and pipe cutting machines.
stable Clamping System
Each side of the saw blade features a hydraulic clamping unit composed of a horizontal clamp, a vertical clamp, and a clamping base. These units deliver multi-directional, stable clamping of the pipe billet, ensuring precise positioning and rigidity throughout the sawing process.
Hydraulic actuation provides strong clamping force and rapid response, making the system ideal for high-frequency, automated cutting operations. To enable quick blade retraction and prevent interference, each clamping unit includes an automatic separation function. After cutting, the clamps open a 5 mm gap, allowing the saw blade to exit smoothly and safely, improving cycle time and operational safety.
This advanced clamping design enhances performance for billet cutting saws, bar cutting machines, circular saw systems, and pipe cutting machines.
Servo Cut-to-Length Device
The feeding trolley is mounted on a vertically adjustable base and powered by a servo gear motor through a rack-and-pinion system, ensuring precise linear movement along guide rails.
A hydraulic clamping arm secures the billet firmly during feeding, while the lifting function of the base prevents interference between the billet and the fixture, guaranteeing safe and stable operation.
This advanced feeding system delivers high positioning accuracy and smooth material handling, making it ideal for billet cutting saws, bar cutting machines, circular saw systems, and pipe cutting machines.
