jBS series Billet Cutting Saw
The Billet Cutting Saw is built to deliver exceptional performance in metal cutting. Designed as a high-precision circular saw machine, it handles steel billets, bars, pipes, and rods with ease, making it a reliable choice for demanding industrial environments.
This cold-cutting solution ensures clean cuts and consistent quality, which is why it has become a trusted tool in the metallurgical industry and steel pipe production. By combining a horizontal cutting method with carbide circular saw blades, the machine achieves smooth and accurate cuts every time.
Its robust concrete body absorbs vibration and resists deformation, guaranteeing long-term stability even under heavy workloads. At the same time, double horizontal guideways enhance cutting precision and improve operational safety, giving operators confidence in every process.
Power comes from a variable frequency motor paired with a belt gear transmission, delivering reliable performance and energy efficiency. The Siemens control system adds advanced functionality, making operation simple while maintaining high productivity. As a result, manufacturers enjoy faster production cycles and reduced costs.
Beyond billet cutting, this versatile circular saw also works as a bar cutting machine and pipe cutting machine, adapting easily to multiple applications. It offers a cost-effective solution for high-volume metal processing. Whether cutting billets, bars, or pipes, the Billet Cutting Saw provides accuracy, durability, and efficiency for modern production lines.
billet Cutting Saw Working On Site
Main Features of the Billet Cutting Saw
billet Cutting Saw Box
The sawing box is a key transmission part of the billet cutting saw. It ensures high precision, durability, and stability during cutting. Made from Q345-B structural steel, it uses welded assembly and stress-relief aging to maintain long-term integrity.
The sawing box includes four rows of bearing bores. These bores are machined in one pass with a combined boring bar after assembly, ensuring accurate positioning and dimensional consistency.
Inside, the gearbox adopts a zero-backlash gear system. All gears are alloy steel, quenched and ground to Grade 6 accuracy. Input, output, and intermediate shafts are hardened and polished for strength and wear resistance.
The bearing system uses imported precision bearings. INA needle bearings support critical points, while NSK and FAG bearings ensure smooth operation and long service life.
To prevent input shaft deformation, a load-relief structure sits between the pulley and shaft. This design keeps alignment with the main motor and allows easy assembly and removal.
Main spindle bearings and gears are cooled by an oil system. This improves thermal control, rigidity, and precision while reducing temperature rise.
The zero-backlash design reduces gear impact and noise. It extends bearing life and creates a quieter, more efficient billet saw environment. This advanced structure also benefits bar cutting machines, circular saw systems, pipe cutting machines, and CNC cut-off saws.
Guide Mechanism
The guide mechanism combines a carriage, preloaded roller linear guides, and an auxiliary pressure unit to ensure smooth cutting under heavy loads. The roller guides provide high rigidity and accurate linear motion. The auxiliary unit, with a hydraulic cylinder and wedge block, applies pressure during cutting and retracts during idle to reduce stress and save energy.
Its optimized design aligns the auxiliary rail with the largest saw blade for efficient force transfer and protection. This structure delivers high accuracy, reduces wear, and extends service life. Automatic unloading further lowers energy use and maintenance needs.
Bed Base of The Sawing Machine
The billet cutting saw features a robust machine bed engineered for maximum stability and precision. Thick welded steel plates and internal rib reinforcements form a closed-box structure, delivering exceptional strength. High-strength concrete fills the interior to improve rigidity and vibration damping, ensuring consistent cutting accuracy.
Thermal or vibratory stress relief eliminates residual welding stress, guaranteeing long-term dimensional stability. Two high-precision linear guideways are mounted on accurately machined surfaces, providing smooth, precise motion for the saw head with superior load capacity and operational reliability.
This advanced design enhances performance for billet cutting saws, bar cutting machines, circular saw systems, and pipe cutting machines.
Saw Blade Guide/Shock Absorption
The billet cutting saw integrates three guiding and damping units on both sides of the saw blade to ensure precise and stable cutting. These units effectively suppress vibration during blade entry and exit, maintaining smooth operation and reducing cutting errors. They also prevent bending vibrations caused by high-speed rotation, improving accuracy and extending blade life.
Friction pads serve as lining materials, delivering flexible support and superior energy absorption. Their excellent damping characteristics provide efficient dynamic stability control, ensuring consistent performance for billet cutting saws, bar cutting machines, circular saw systems, and pipe cutting machines.
stable Clamping System
Each side of the saw blade features a hydraulic clamping unit composed of a horizontal clamp, a vertical clamp, and a clamping base. These units deliver multi-directional, stable clamping of the pipe billet, ensuring precise positioning and rigidity throughout the sawing process.
Hydraulic actuation provides strong clamping force and rapid response, making the system ideal for high-frequency, automated cutting operations. To enable quick blade retraction and prevent interference, each clamping unit includes an automatic separation function. After cutting, the clamps open a 5 mm gap, allowing the saw blade to exit smoothly and safely, improving cycle time and operational safety.
This advanced clamping design enhances performance for billet cutting saws, bar cutting machines, circular saw systems, and pipe cutting machines.
Servo Cut-to-Length Device
The feeding trolley is mounted on a vertically adjustable base and powered by a servo gear motor through a rack-and-pinion system, ensuring precise linear movement along guide rails.
A hydraulic clamping arm secures the billet firmly during feeding, while the lifting function of the base prevents interference between the billet and the fixture, guaranteeing safe and stable operation.
This advanced feeding system delivers high positioning accuracy and smooth material handling, making it ideal for billet cutting saws, bar cutting machines, circular saw systems, and pipe cutting machines.
Explore the Right Size For your requirements
Experience precision with Billet Cutting Saw. Moreover, choose from JBS750, JBS850, JBS1000, JBS1350, and JBS1800. Additionally, we customize every detail to meet your exact needs. Therefore, our solutions fit 100% of your requirements. As a result, efficiency and reliability always come first. Ultimately, your success drives our innovation.
The Site Moment
Discover Our Full Range
