Robotic Welding Automation For Structural Steel Industry

Robotic welding automation is transforming the structural steel industry. Robotic welding automation improves efficiency by streamlining batch processing for entire buildings. The system creates customized robot programs for each beam, ensuring precision and flexibility. It automatically positions beams in rotators and retrieves weld data from CAD files or generates welds based on specifications. Moreover, it builds accurate welding paths, associates welds with schedules, and uses joint laser finding for perfect alignment. Torch maintenance routines guarantee consistent quality, while weld sequencing reduces heat distortion. The robot rotates beams for full-face access and converts long welds into effective stitches, enhancing productivity.

Automation delivers significant benefits for H-shaped steel production. It enables digital processing and reduces manual programming, saving time and labor. The integration of a Tracer P1 camera captures high-precision 3D images and generates point cloud data. This data identifies exact weld locations and provides essential parameters for robots. Consequently, programming workload decreases dramatically, and mass production becomes seamless. The entire photo recognition process takes only 0.5 seconds, accelerating operations.

By adopting this advanced automatic welding solution, manufacturers achieve superior accuracy, faster turnaround, and improved quality control. Welding automation ensures flexibility and reliability, helping companies meet growing market demands efficiently.

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Discover Our Expertise in Robotic welding automation

We provide powerful solutions that turn your vision into reality and deliver experiences that truly stand out. Our services include industrial automation application engineering, PLC control system engineering, robotic programming, and advanced industrial programming. With cutting-edge technology and proven expertise, we help you boost efficiency, reduce costs, and achieve smarter operations. Partner with us today to unlock innovation and transform your manufacturing process into a future-ready intelligent system

Application Engineering

Experienced application engineers assess each project thoroughly. Leveraging extensive process expertise, they analyze every application, define the optimal concept, and provide a precise quotation for the most suitable robotic system to meet each customer’s automation requirements.

Projects Management

A dedicated Project Manager oversees every project, coordinating all aspects to align resources and requirements. They ensure schedules, deliveries, and budgets are met, with our unwavering commitment to achieving complete customer satisfaction.

Mechanical Engineering

Our Mechanical Engineers design, build, and implement all mechanical functions within the system. Their responsibilities include overall layout, pneumatics, grippers, process equipment (excluding vision), and mechanical safety components, ensuring optimal performance and compliance.

Control engineering

Our Controls Engineers handle every aspect of software integration. They connect robotic systems with PCs, PLCs, and line controllers, ensuring seamless communication. Additionally, they design custom Human-Machine Interfaces (HMIs) to deliver intuitive control and optimized system performance.

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Whatever your needs and wherever you operate, we are ready to support your manufacturing goals. Our team delivers bespoke machine solutions tailored to your exact specifications, ensuring precision, efficiency, and superior performance for every project.

Maching &fabricating Center

We have a dedicated in-house tooling team within our Automation Group that delivers custom part-holding fixtures and advanced end-of-arm tooling. This capability enables customers to work with us as a single-source provider for complete robotic systems, tailored fixtures, and specialized tooling solutions, ensuring seamless integration and superior performance.

Digital Solutions Engineering

We are experts in advanced digital engineering solutions, including 3D simulations, digital twins, and digital process verification. Our capabilities extend to virtual operator and maintenance training, logic verification, virtual commissioning, and 3D cable layout design. These technologies enable precise planning, faster implementation, and optimized performance for complex automation projects.

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