Robotic welding Automation For Structural Steel
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Robotic Welding Automation For Structural Steel Industry
Introduction to Robotic Welding Automation
The structural steel industry is undergoing a significant transformation through robotic welding automation. Our automated system is distinctly tailored to enhance the batch processing of entire buildings, enabling the creation of customized robot programs for each unique beam. This innovation facilitates a series of automated processes designed to streamline production, thereby increasing efficiency.
Key Features of Our Automated Welding robot system
Our robotic welding automation system is equipped with an array of advanced functions. The automated welding robot can automatically position beams in rotators and retrieve weld information from CAD files or generate welds as per your specifications. The automated welding robot efficiently generates welding paths, associates welds with the correct schedules and incorporates joint laser finding paths while ensuring precise torch maintenance routines. Additionally, it sequences welds to mitigate heat distortion and rotates beams for comprehensive access to all faces, converting lengthy longitudinal welds into effective stitches.
Benefits of Robotic Welding Automation in H-Shaped Steel Production
The trend towards automated lines in the production of welded H-shaped steel has become indispensable. Our cutting-edge automatic welding solution harnesses the full potential of automation to facilitate significant improvements in productivity. With the integration of a Tracer P1 camera, the system captures high-precision 3D images of welds and generates 3D point cloud representations. The resulting data not only aids in identifying precise weld locations but also provides vital parameters to support robots during welding tasks. This drastically reduces the programming workload and allows for seamless mass production, all within a remarkably short timeframe of just 0.5 seconds for the entire photo recognition process.
Discover Our Expertise in Robotic welding automation
We offer a range of exceptional services designed to shape your vision and create unique experiences that stand out.
Application Engineering
Experienced application engineers evaluate each project. Based on their extensive process expertise, they evaluate each application, and then the concept and quote the best robotic system to meet each customer’s automation needs
Projects Management
A Project Manager is assigned to every project. The Project Manager coordinates all details of a project to ensure that all needs and resources are balanced to meet the customer’s schedule, delivery, and budget requirements. Our goal is always total customer satisfaction.
Mechanical Engineering
WE have Mechanical Engineers who are responsible for designing, building, and implementing all of the mechanical functions related to a system. This includes overall layout, pneumatics, grippers, process equipment (excluding vision), and the mechanical aspects of safety
Controls Engineering
Our Controls Engineers are responsible for all aspects of integration from a software standpoint. They integrate the robot systems with PCs or PLCs, line controllers, etc. and design custom Human Machine Interfaces (HMIs).
Electrical
Engineering
Our Electrical Engineers are responsible for systems integration from an electrical hardware design standpoint. This includes all electrical functions, electrical design, layouts, cable routing and others
Tooling Engineering
We have a dedicated in-house tooling group within our Automation Group that provides custom part-holding fixtures as well as end-of-arm tooling. This capability allows customers to deal with us as a single source for their custom robotic systems and fixtures/tooling and other tailed tools
Tailed Machine Engineering
Whatever your needs, wherever you are in the world, we are happy to help assist you with your manufacturing requirements and deliver a bespoke Machine products that fits your exact requirements
Machining &Fabrication Center
We have a dedicated in-house tooling group within our Automation Group that provides custom part-holding fixtures as well as end-of-arm tooling. This capability allows customers to deal with us as a single source for their custom robotic systems and fixtures/tooling and other tailed tools
Digital Solutions Engineering
We Experts in the digital Engineering such as 3D Simulations and Digital Twins, Digital Process Verification, Virtual Operator & Maintenance Training, Logic Verification and Virtual Commissioning, 3D Cable Layouts et
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